A journal following the history, design, construction and operation of Bernard Kempinski's O Scale model railroad depicting the U. S. Military Railroad (USMRR) Aquia-Falmouth line in 1863, and other model railroad projects.
©Bernard Kempinski All text and images, except as noted, on this blog are copyrighted by the author and may not be used without permission.
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January 1, 2013

B&O Ironclad Car -- Take 2 (or 3 or 4?)

I was not happy with the earlier model.  So I tried again. The armor should be railroad iron. So it should have a "Tee" rail profile, not a rectangle. I was using code 55 rail to simulate the armor, which is close to the scale size, but is very fine.

I tried several techniques to secure code 55 rail to the sides of the car to simulate the iron armor. On the fourth try I decided to use two-sided transfer tape. That make sticking the iron bars easier to position and reposition if necessary. It also prevented glue globs from showing between the rails. I used the laser to engrave a set of lines to help in the spacing. Even with that the rails did not line up perfectly, but I think it helps the model.

The two finished cars compared. A couple others ended up in the trash.
The transfer tape is quite permanent. The rails are secure enough, especially for a static model.

As for colors, we don't know what they actually were. The dark gray armor on freight car red looked good to me.

So this is the version that will go to the B&O Museum. The earlier version will go on my layout for escort duty.

A slightly revised rear end.

The business end with the gun port cover. The cover was operated by a lever inside the car.

December 30, 2012

B&O Ironclad Car Finished


I finished the B&O ironclad car except for the gun port, some minor clean-up and touch up. I had trouble finding a good way to simulate the iron rail armor. It sounds simple, but getting the code 55 iron rail to create a realistic appearing armor in 1/48 scale was not easy. I tried four different techniques but ended up using a laser cut taskboard layer for the armor with separately applied bolts and washers that I laser cut. I did not use the first model I made shown in the previous post.


I added some barrels and boxes inside the car. There is also a field gun inside.
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Next is the B&O box car with the infantry firing ports.

December 25, 2012

B&O Ironclad Cars

I started building 1/48th scale models of the B&O Ironclad and Rifle cars.  These models are destined for the B&O Museum collection.  I am working with Dan Toomey of the B&O Museum to try to make these models as accurate as possible, but given the limited and conflicting information we have about the cars, much is educated guess work.  For example, there are several descriptions of an engagement where one of these cars was destroyed. Each account has different descriptions of the car and its construction. Most of them are summarized at this web site . It's is hard to know which one is right.

The cars are described in Alan Koenig's dissertation, "Ironclads on Rails: Armor Returns to the Battlefield, 1861-65. This was our main source as it cites several statements from the builders, as well as  observers that saw the car in service or after it was destroyed.

The ironclads are also mentioned in Robert Hodges, Jr.'s book, "American Civil War Railroad Tactics." The latter includes an artist's concept painting of what the cars may have looked like as no known images of the cars have survived.  While we agree with the overall look of the cars in the painting, there are certain details we will change.

The drawing shows our interpretation of the cars. The approach we used is to assume they started with standard boxcars and added the armor as an applique. These cars were built quickly, so it seems likely they started with existing parts if not whole cars.

According to Koenig, one source says the armor was mounted on a 45 degree angle. That is possible on the front of the car, but not possible on the sides as it would make the car too wide. So we made the side taper more vertical.

Koenig lists one source that states the rail was "T" iron, while another just says "railroad iron." We elected to go with "T" iron, in the form of code 55 rail, which works out to 2.6 inches in full scale. At this point most major railroads were installing 60 to 70 pound per yard rail on their mainlines, which scales down to about code 90 (0.093 inches inches tall). So the rail on this car represents lighter rail that was either destined for yard use or was retired. I had a bunch of code 55 on hand, so I used it.

Is code 55 reasonable? Yes, because heavier weight rail would have overloaded the 10 ton capacity of the car,  which was typical of a box car of the civil war era on two trucks.  The table illustrates that at 30 pounds per yard of rail the car would weigh about 10.2 tons loaded with crew, gun and ammunition. Even rail at 40 pounds per yard would have overloaded the car by 30 percent.
Heavier 60 or 70 code rail would have seriously overloaded the car. (Note that the number of rails per side for larger weight rail would be less than shown here as the the heavier rail is also wider. But the weight increases with the cube of the size, so the weight gain will out-pace the width related savings.)
"T" Rail added by the crew to protect the casement corner on USS Cairo

Some sources say the rail was spiked on, but Dan believes that it was bolted. I used the railroad T armor on the restored USS Cairo as a guide for how such rail would have been bolted on. In the case of the USS Cairo, the rail was bolted with the flat side facing out. I reversed it on the car as it was too hard for me to get the code 55 rail to look correct in that configuration. It would not lie flat as I assembled it.

Most sources state that the cars were equipped with one gun each, mostly small mountain howitzers, but one had a 6 pound brass smoothbore.  The first versions of these cars had cannon mounted in the vehicle suspended from the roof with a series of ropes. But later versions used standard field carriages as we show here.

There is a gun port on the front of the car. The artist concept in Hodge's book shows gun ports and cannon pointing out the side, but the car is too narrow for the standard field cannon to fire to the side. So there is no point to have gun ports on the sides, though there may have been observation ports. We elected to include 3 loop holes on each side instead of additional gun ports.

These cars were operated in sets. An armored train would have ironclads on front and back, with rifle cars between the ironclad and the locomotive. So a gun pointing out from each end of the train might be effective in covering the area around the train, especially if the gun could cover a 60 degree arc from its embrasure.

The gun port was reported to be 6 inches square, but again that is unlikely as such a small size would not allow the gun to defect or elevate very much. The gun port must be a bit bigger. One source, Deffinbaugh, claims he found the gunport of the destroyed car and that it was a solid piece of iron.

The last puzzle was the rear of the car. Again according to Koenig, one source says the rear was also sloped with an embrasure for a gun. But most other sources say that only one gun was mounted in each car. If you put a 6 pounder smooth bore on a standard field carriage on a rail car that can travel along standard gauge tracks, there is no way the car can be wide enough to turn the gun around inside the car.  So one gun cannot serve both gun ports.  It seemed impractical to me for the car not to have a decent size access door, so I added one to the rear.

One of the problems I have noted with some artists' concepts and drawings of artillery mounted on flat cars is that they make the gun carriage too small in relation to the car. The drawing above shows both the gun and car in the same scale.  As you can see, a 6 pounder on a standard field carriage just barely fits in the car. There is some room to deflect the cannon right or left to aim, but firing off the side is not possible.

We welcome your comments or ideas. The famous ship historian and modeler Howard Chapelle once said words to the effect that you should never build a model until you have all the information you need, as others that view the model will not know where you guessed. (for more of Howard's argument see this link.)In this case, we recognize that the information is sketchy about these cars and do not claim that this is a 100 percent accurate representation of the car, but the best we can make.  We hope you enjoy it.



December 20, 2012

Rail Gun Encased

The Land Merrimack posed on my O Scale layout.
I added a diorama pedestal base and acrylic dust cover to the rail gun model. The base is a solid plank of cherry that I cut and routed into a base. It matches the base for the Dictator diorama. I still haven't perfected the acrylic case technique yet, as I got a glue stain on the top surface. But it will serve the purpose of protecting the model from dust and fingers.

The section of track is code 100 rail on hand carved poplar and basswood ties. I added some grass tufts and various leaf and pebble texture to the soil. All it needs is a laser cut name plate and it is ready to display. I haven't decided if I should add a figure to the diorama. It might help provide a sense of size and scale. The model is built to 1:32nd scale.